BinCloud® Gateway Inventory Management System

The BinCloud^® Gateway from BinMaster is used to flow data seamlessly and quickly in and out of a network. It is a component ofan inventory management system that receives measurement data from level sensors and transmits it to a control room, Binventory^® software, or BinView^® software.

Each BinCloud^® Gateway is enabled by both Ethernet and 2.4 GHz WiFi. Cellular connectivity is also provided. The gateway is enclosed in a 10″ x 8″ x 4″ enclosure composed of UV-resistant, non-corrosive polycarbonate. This lockable enclosure is rated to NEMA-4X weatherproof standards. A 120–240 VAC power input is required by the gateway.

Video

BinCloud App Opens Your Bulk Material Inventory on a PhonePlay

Video Credit: BinMaster

Applications

Component of a remote or local remote inventory monitoring system

Data transmission in and out of a sensor network

Data transmission from level sensors to a web application or software

A network of FVL-200/SPL-100 lasers using LoRa communication to BinView^®/FeedView^®/SaaS

Transmitting measurements from BinMaster as well as Modbus-capable devices from competitors

Features

Can be used with a wide range of network infrastructures

Accepts 4–20 mA, mV, RTD, digital, and potentiometer inputs

Supports TCP and RTU over TCP protocols

Quick update times of 2 to 5 seconds

Cell modem can be replaced upon the launch of next-generation cellularcoverage

Can link to multiple Modbus networks at the same time

Global cellular coverage using CAT-M, 4G LTE, and NB-IoT technologies

Can be programmed to automatically switch to cell data in the event of a downed WiFi networkor Ethernet

Can be used with BinMaster’s wireless technologies to link remote sensors

Specifications

Dimensions: 10″ width x 8″ thickness x 4″ depth

Power requirements: 120–240 VAC

Enclosure material: UV-resistant polycarbonate

Enclosure type: NEMA-4X

Mounting: Mounting system, gasket, and cover included

Weight: 4 lb.

Warranty: One year from date of shipment

IoT Devices to Connect Level Sensors to the Cloud

BinMaster can help simplify the installation of an inventory management system or transform the existing level sensor system into a Cloud-based program. Compact, programmable devices connect sensors using Modbus, 4–20 mA, or HART outputs to a BinCloud^® cloud-based software solution.

Wireless gateways, as well as LoRa transceivers with over-the-air technology, reduce labor and wiring costs. With the help of a daisy chain, a single analog expansion hub can link up to 16 analog sensors, thereby reducing the need for complex wiring and hardware. The HART consolidator module can link up to 15 sensors in a signal loop and can be used with any brand of HART device.

BinMaster’s solution-centric approach is reliable for numerous scalable configurations for any sizeplant.

Image Credit: BinMaster

LoRa Transceiver

The LoRa Transceiver, LTR-100, is a wireless device used to link sensors with a two or four-wire 4–20 mA output to a BinCloud^® Gateway using long-range radio technology. The LTR-100 is also an inexpensive option for linking analog sensors to a gateway used to access Binventory^® or BinView^® data from the Cloud.

LoRa Transceiver

Can be used with BinMaster and other brands of a sensor with 4–20 mA output

LoRa radio uplink is compatible with EU or US radio frequency bands

LoRa transceiver transmits data covering distances of up to one-mile line-of-sight

Prevents the need for running long spans of wire to BinCloud^® gateway

Accepts Modbus network inputs from BinMaster 3DLevelScanner, ultrasonic sensors, or non-contact and guided wave radar

Easy to install, affordable, and links sensors to network

Image Credit: BinMaster

Specifications of LTR-100

Dimensions: 6.75” x 4.13” x 2.44”

Input power: 80 to 305 VAC 50/60 Hz (250 mA maximum); 21.6 to 26.4 VDC (320 mA maximum)

Mounting: Mounting tabs with screw holes

Weight: 1 lb (0.45 kg)

Enclosure material: Light grey polycarbonate

Enclosure type: NEMA Type 4X

Image Credit: BinMaster

HART Consolidator Module

HCM-100, the HART Consolidator Module, is designed to easily connect to numerous sensors using the HART protocol to the BinCloud Gateway^®. The module accommodates up to15 HART v7-enabled sensors in a daisy-chain (multi-drop) sensor network wiring configuration.

Features of the HCM-100

Accommodates up to 15 HART-compatible sensors

Links HART-enabled sensors to a BinCloud^® gateway

Minimizes wiring costs while allowing data access from Binventory^® or BinView^® software

Weather-resistant, compact NEMA 1, 2, 4, 4X, 12, and 13 enclosure

Helps connect multiple HCM-100s to a single gateway

Local customer connection through USB for secondary client support

Image Credit: BinMaster

Specifications of HCM-100

Input: 120–240 VAC

Output: 24 VDC

Environmental: −22 °F to 140 °F (−30 °C to 60 °C)

Dimensions: 6.30″ x 6.30″ x 3.52″

Power: 30 W

Enclosure ratings:

IP: I IP65, and IP66

NEMA: 1, 2, 4, 4X, 12, 13

Flame: UL94 HB

Image Credit: BinMaster

Analog Expansion Hub

AEH-100,the analog expansion hub, is developed to easily set up a sensor network or to upgrade a prevailing sensor system to a Cloud-based network. The AEH-100 access data from BinView^® SaaS by connecting analog sensors to the BinCloud^® gateway.

Features of the AEH-100

Can be used with existing sensor systems

Simple all-in-one installation package eases setup

Includes 24 VDC onboard to power two- or four-wire sensors

Accommodates either 8 or 16 analog inputs

Multiple AEHs can be linked to BinCloud^® gateway

Relays data to BinView^® inventory management software

Compatible with Chiyu BF-430 universal serial device to allow an IP/Ethernet network

Can be used with WL-20 and WL-1 9 wireless transceivers to minimize complex wiring

Power distribution blocks for routing and connecting wiring

Highly scalable for large facilities with several sensors and vessels

Links to a broad range of BinMaster or other sensor brands

Image Credit: BinMaster

Specifications of AEH-100

Inputs: Up to 16 analog inputs

Input power: 120–240 VAC

Output power supply: 24 VDC

Communication: RS-485 or TCP

Sensor support: Two- or four-wire analog

Dimensions: 13.2″ x 11.2″ x 7.7″

Image Credit: BinMaster

How BinCloud^® IoT Helps Users

Linking a BinCloud^® Software-as-a Service, like FeedView^® or BinView^®, to sophisticated level sensor technology through BinMaster’s IoT devices renders inventory and supply chain management relatively easy.

Accessibility: Data is portable and available wherever there is ab internet access from a computer, tablet, or phone.

Accurate Information: Fewer discrepancies, complete transparency,and more data leads to better decisions. Users should know what to purchase and when to order it.

Better Control: Automation ensures minimal human intervention, centralized digital controland faster and timelier outputs.

Image Credit: BinMaster

Cost Containment: Direct and indirect, automation of day-to-day tasks, less overtime, no late or emergency delivery charges, and fewer inefficiencies.

Historical Reporting: Users can handle and segregate high-turn, long lead timeand materials with rigorous reporting needs.

Image Credit: BinMaster

Improved Monitoring: Live reports of on-hand predict when users will run outand data is constantly updated easily.

Job Satisfaction: More time for planning and problem solving and less tedious work.

Optimize Production Processes: Simplify key communication between devices and people and get everyone on the same page.

Image Credit: BinMaster

Process Improvements: Minimize material outages and reduce production stoppages caused by shortages, fewer batch processing errors result in better quality.

Security: Both past and present data are stored safely and securely.

Simplicity: No IT department, no servers, no need-to-know programming to utilize softwareand programming updates are performed by host provider.

Image Credit: BinMaster

Time Savings: Fewer trips to the control room, less time on the phone, handling spreadsheetsand less time doing redundant or routine tasks.

Vendor Access: BinCloud^® software can make Vendor Managed Inventory (VMI) part of the inventory monitoring and ordering procedure.

Image Credit: BinMaster